Copeland compressor guide. 21-22 – Causes added on Troubleshooting Guide Pg.

Copeland compressor guide. Troubleshooting Guide – Not Starting/Running Compressor not running Allow time for compressor protector to reset 1 Check voltage at compressor terminals Copeland Support for our Copeland™ products is just a click away. 1 Common information about Copeland Scroll compressors The Scroll compressor has been under development at Emerson Climate Technologies since 1979. Contactors, which include SureSwitch relay and CoreSense Protection module, provide critical compressor protection against mechanical contactor failure. Mar 23, 2025 · Conclusion Copeland compressors are a reliable, efficient, and versatile choice for various air conditioning and refrigeration applications. 1 Scroll nomenclature The scroll nomenclature, as given on the nameplate of the compressor, contains information such as compressor model family, application, capacity and other specifications. The Copeland line of 4 cylinder CO2 compressors is the ideal solution for R-744 transcritical booster systems. These kits are defined by the last digit of the compressor nomenclature’s Bill of Material (BOM). This bulletin describes the operating characteristics, design features, and application requirements for these models. They are intended to answer the questions raised while designing, assembling and operating a system with these products. A crankcase heater is used to prevent refrigerant from migrating into the shell during standstill periods. 2 Product description 2. IN SITUATIONS WHERE THE END APPLICATION HAS FIT CONSTRAINTS, OR IF YOU HAVE A SERVICE TECHNICIAN DEMANDING A DISCUS III SERVICE REPLACEMENT COMPRESSOR. With use, system performance will most likely have change Our newly updated Copeland Mobile application is designed to give you instant access to product information and much more, including jobsite commissioning and locating a Copeland technical specialist. • Two-stage manifold self contained on compressors • Safe, efficient performance down to ultra-low temperatures • Two to one displacement ratio • Desuperheating expansion valve provides safe motor cooling at high compression ratios Copeland ZRK5 Service Compressor Protection kit Run capacitor (Rated for compressor Capacitor clamps & sheet metal screws Filter drier (Bi-flow) Fan capacitor contactor Fan capacitor (7. With options to print and e-mail results, finding spare parts has never been this simple! Copeland compressors should not be operated at suction pressures in excess of the published limits on compressor specification sheets without approval of the Copeland Application Engineering Department. Your one-stop-shop for technical HVACR questions and answers. The starting torque of the motor will tend to rock the compressor from side to side when starting, and mounting parallel to the crankshaft will allow the absorber to easily adjust to the movement. Compressor packs are available in 3,4 & 5 compressors options with maximum capacity of 200 HP for low temperature and 250 HP for medium temperature applications. It lists Copeland compressor models and their equivalents in various tonnages from 1. Quick start guide: EVM series, Copeland variable frequency drives The Copeland Commercial HVACR Variable Frequency Drive – EVM Series quick start guide is a supplement to the application manual supplied with the drive. ZFKQ Copeland ScrollTM Compressor for Refrigeration Applications Emerson developed the ZFKQ range of Copeland ScrollTM compressors to provide the best performance in low temperatures. Even the most Copeland Discus compressors have been the unquestioned robust industry leading compressors, such as Discus, can fail leader in commercial refrigeration for over 30 years. ately, part numbers for reference only. The Application Engineering Knowledge Center is a tool designed to provide users that have technical HVACR questions with technical answers. These differences require different considerations for oil management when using Copeland Scroll refrigeration compressors in parallel rack applications. 11 – LMO and LPA parameter added to Table 4. Additional information Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) Suction Discharge 7/8” to 1-1/4”-12 The Copeland Mobile smartphone app provides on-the-go access to Emerson Climate Technologies Online Product Information (OPI) database for Copeland compressor specifi cations. Click here to download. Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) Copeland Scroll ZRK5 compressors are offered in an -800 bill-of-material option, such as ZR25K5-PFV-800, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. Make your business more productive A labor cost savings solutiona Value-Add condensing unit with factory installed components significantly reduces on-site tube prepping, brazing, supplies and materials. Copeland™ Service CR Compressor Cross Reference Guide fConfiguration Details Crank Case Heater Rectangular Fence Square Fence Mounting Location Screw Down Terminals Flag Terminals C Suction Fitting S Discharge Fitting 2. 21-22 – Causes added on Troubleshooting Guide Pg. This tool is tailored for OEMs, wholesalers, contractors, and end users and has a wide variety of information pertaining to products, applications, general HVACR knowledge and industry events. Emerson now offers a complete R-410A tune-up and inspection kit that is convenient for use when replacing a ZPK5 compressor in the field. 5 to 5 Ton Copeland ScrollTM Compressors TABLE OF CONTENTS Mar 24, 2025 · In the event that a compressor needs to be replaced or upgraded, understanding the numbers on the original Copeland compressor allows for a seamless transition. Introduction The CR__KQ, CR__K6, CR_5 and CR__K7 Copeland® hermetic compressors include a wide range of capacities, electrical options, and features. We share how this document can be used as a baseline or troubleshooting tool. Get the help and information you need by following our support pages linked here. We are driven without compromise for a world in action. Copeland ScrewTM Compressors Replacement Parts Guide Model Families: SCH, SCA, SHL, SHM, SDL, SDM Figure 1 SCH2 Series Compressors SCA2 Series Compressors About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland Stream 4M* & 6M* semi-hermetic compressors in users’ systems. Copeland Discus Compressor replacement guide Copeland Discus compressors deliver best in class performance Copeland Discus compressors have been the unquestioned leader in commercial refrigeration for over 30 years. White-Rodgers Flow Controls Service Parts Access product information with our powerful cross reference for OEM, competitive or White-Rodgers products. The cross-reference is ofered as a tool to help identify potential replacement options based on performance. (Reference AE4-1311 for ZPS*K4 and ZPS*K5 for previous generation application requirements and recommendations) Pg. Quick installation guide The Copeland Compressor Electronics module (previously Next Generation CoreSense) is located in the Stream compressor terminal box. Sep 7, 2021 · Welcome to the second installment in our new series of blogs intended to help not just beginning service technicians, but anyone who wants to learn more about the basics of refrigeration. Optimized for the commercial air conditioning market, our products offer high efficiency levels for full load and part load conditions – take your pick. By understanding the different types of compressors available and considering factors such as performance, cost, and support, you can select the perfect Copeland compressor for your needs. The warranty typically covers defects in materials or workmanship that may arise during the usage of the compressor. Copeland Scroll ZRK5 compressors are offered in an -800 bill-of-material option, such as ZR25K5-PFV-800, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. I will continue to share insights, best practices and other information from our Emerson training program as well as from our commercial and residential solutions experts. 21 – Figure 14 (Measuring Suction Pressure Transducer Voltage) modified. 4-1276 CR*4 Compressor Application Considerations 4-1279 External Discharge Line Mufflers for BR Compressors 4-1280 Application Guidelines for Copeland Compliant Scroll Compressors (ZR*1 Models) 4-1281 Oil Charges for Copelametic Compressors 4-1283 Discus R-22 Envelope Extended 4-1285 Extending Medium Temperature R-502 Compressors and Condensing Units 4-1287 Copeland Discus Demand Cooling 4 The ZPS*K6 compressor family is the third generation of Copeland Scroll two-stage modulated scroll compressors. The guide includes model numbers, reference codes, and voltage information to help match the right replacement compressor. Introduction Copeland Scroll refrigeration compressors have several inherent design differences from Copeland Discus semi-hermetic compressors. OEMs integrating the compressor into a system should ensure that their own employees follow this bulletin and provide any necessary safety Copeland | Copeland US The CF model is engineered for optimium energy efficiency and reliability for low temperature refrigeration applications. Copeland Discus ™ ™ COMPRESSOR REPLACEMENT GUIDE fCopeland™ Discus™ compressors deliver Discus compressors best in class performance End users want cold and they want it reliably. About these guidelines The purpose of these application guidelines is to provide guidance in the application of Copeland ScrollTM compressors in users’ systems. BITZER US conducts compressor training seminars throughout the year that are designed to help professionals become more familiar with BITZER products. Jun 6, 2025 · To assist service technicians out in the field, our team has created a start-up and troubleshooting system checklist. Copeland™ Online Product Information (OPI) Search for products, including compressors and condensing units; gain access to product information with our powerful cross-reference tool; and much more. Hands-on system training tailored to meet your needs Programmable to trigger specific installation, operations, and maintenance issues Complete working system includes critical components such as compressor, motor, valves, sensors, and controls Copeland Scroll ZPK5 service compressors are offered in an 800 bill-of-material option, such as ZP25K5E-PFV-800 that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. Learn how to wire a Copeland scroll compressor and understand the diagram to correctly connect the different electrical components. 22 max R Molded Plug Mounting holes Straight Pin Connect Configuration Guide PART NUMBERS Part Name Description CRK6 CR47KQ This document provides a cross reference guide for Copeland single phase and three phase compressor models. 1 Location The Copeland Compressor Electronics (formerly Next Generation CoreSense) module is located in the terminal box of the Stream compressor, whereas the CoreSense Diagnostics module was located outside the terminal box, next to the oil pump. This course takes a logical approach to diagnosing ‘system issues’ and putting long lasting remedies in place. The ZPS*KC two-stage modulated Copeland ScrollTM compressors are ideally suited for commercial and light commercial applications where a capacity stage reduction and part-load efficiency are desired. (Premium Service K Compressor and System Troubleshooting As a service technician, you may often encounter issues that are detrimental to the operations of your customer. This requirement is independent from system type and configuration. AC Compressor Product Guide NOMENCLATURE • A/C SCROLL MODELS Compressor Family Series Either a number or a letter established for each product model. It lists the manufacturer, model, voltage, and other specifications for replacement compressor options from manufacturers like Bristol, Tecumseh, Carlyle, and Danfoss. Find technical documentation (application guidelines, technical information, replacement instructions, bulletins, drawings) and commercial literature (catalogues, product guides, brochures, ) organized by document type Copeland products sold by Copeland Authorized wholesalers: All products—12 months from date of sale by the wholesaler. Copeland Scroll compressors are designed for use with refrigerant, and testing with nitrogen may result in a situation where the compressor does not develop a pressure differential (no pump condition). Regardless of the serial number on the Copeland compressor, the compressor warranty start date begins on the Copeland recommends installation parallel to the crankshaft, as close to the compressor as possible. A DISCUS III SERVICE REPLACEMENT MAY BE AVAILABLE IN PLACE OF A DISCUS II (PLUS KITS). Copeland | Copeland US Note : The LG Scroll Thermal Protector is a thermal switch that senses the temperature of the scroll mechanism and opens on rise of temperature to prevent damage to the compressor Emerson Global | Emerson All compressors are equipped with Copeland compressor electronics technology and offer the possibility to diagnose system-related problems faster or even before they occur. Copeland scroll compressors are designed for use with refrigerant and testing with nitrogen may result in a situation where the compressor does not develop a pressure differential (no pump condition). Consequently, the replacement of the CoreSense Diagnostics module with the Copeland Compressor Electronics module will lead to some cabling Find capacity, HP/manufacturing, refrigerants and application information for Copeland large semi-hermetic compressors. Aug 28, 2024 · Copeland compressors for transcritical CO₂ refrigeration The Copeland line of 4 cylinder CO2 compressors is the ideal solution for R-744 transcritical booster systems. Combin- or not function The document is a cross reference guide for Copeland compressor models. Copeland scroll variable speed compressors and motor control drives for residential applications Discover how Copeland’s latest scroll variable speed technology delivers breakthrough efficiency, enhanced comfort, and proven reliability—helping homeowners save up to 40% on energy costs. Jun 25, 2021 · Copeland hermetic compressors for medium-temperature refrigeration applications provide cost-effective solutions to systems requiring a wide range of evaporating capability. The BOM (Bill of Material) indication is part of the nomenclature. 4 Compressor Shutdown added. The semi-hermetic reciprocating compressor family consists of different ranges: Copeland Scroll ZPK5 service compressors are offered in an 800 bill-of-material option, such as ZP25K5E-PFV-800 that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. Product Selection Software is an integrated PC based software tool that allows users to select and generate compressor performance. Our custom-built calculators can help you analyze operating performance and increase efficiency. It includes all Shenyang-made compressors, Fusion compressors, Stream compressors, US legacy and Discus II compressors. CONTACT CUSTOMER SERVICE AT 866-298-2482 AND REQUEST PRICE AND AVAILABILITY ON A -800 BOM FOR THIS DISCUS III. The Copeland Scroll variable speed compressor will be referred to throughout this bulletin as the 'variable speed scroll' or the 'compressor. Introduction Copeland multi compressor pack comes with state of art semi-hermetic stream compressors equipped with discus valve technology and CoreSense diagnostics. Important Safety Information Those involved in the design, manufacture, and installation of a system, system purchasers, and service personnel may need to be aware of hazards and precautions discussed in this section and throughout this document. Copeland® CR Service Compressor Specification Chart Copeland CRK6 service compressor are offered in an -875 Bill-of-Material option, such as CR32K6-PFV-875, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts, fi tting kit, crank case heater and installation instructions. Some other scroll RECIPROCATING COMPRESSORS The design of the reciprocating compressor is somewhat similar to a modern automotive engine, with a piston driven from a crankshaft making alternate suction and compression strokes in a cylinder equipped with suction and discharge valves. It is prewired to the oil pressure sensor (for compressors with an oil pump), the motor thermistor chain (PTC), the discharge temperature sensor and the current sensor. For additional information, please refer to the Online Product Introduction The Copeland ScrollTM refrigeration compressor product offering has developed the K5 compressor for the 8 to 15 HP size range. It is the most efficient and durable compressor Emerson Climate Technologies has ever developed for air-conditioning and refrigeration. Compressors ZR94K* to ZR144K* and ZP90K* to ZP137K* are code TF*. From standard rooftops, splits and chillers to specialty systems like pool heaters Top 50 Compressor Cross Reference. Copeland Stream Digital Compressor • 3Range of 16 Models from 62 to 153 m/h • Multi-refrigerant compressor as it is compatible with R407A/ F/C, R448A/ R449A, R404A, R134a, R450A and R513A • Continuous modulation from 50–100% (4-cylinder) and 33–100% (6-cylinder) ensuring a perfect match of capacity and power to refrigeration load All Copeland KF, KA, & KC scrolls are identical to the latest K5 design BTU/HR. The “Bill of Material” chart located on the right side of the page, explains the current service kit options. Pg. Its optimized design perfectly fits frozen food application requirements while its scroll compliance CR Service Compressor Kit Guide The “Bill of Material” chart explains the current service kit options. The centre letter of the motor code in the nomenclature of a Copeland ScrollTM compressor indicates which kind of motor protection device is used. Jun 6, 2025 · How do you balance oil levels within your compressor? We explain how to do this and how to identify the type of oil and how much oil is going into the compressor. 5 to 60 hp and are designed to work with all the main refrigerants, including CO 2. The broadest line of fractional condensing units for reach-in cases, food prep tables and under-counter coolers coupled with the Copeland brand name makes this conversion a no-brainer. Get the latest Emerson catalogs, brochures, case studies and more for India Market. Combining world class eficiency and reliability, Discus is the compressor of choice to meet your refrigeration needs. About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors and motor control drives in users’ systems. 1 Common information about CopelandTM semi-hermetic compressors This manual covers all Copeland semi-hermetic compressors. Troubleshooting Guide – Starts/Runs Compressor starts –immediately trips on protector Compressor starts – short cycle Compressor starts – runs continuously Allow time for compressor protector to reset Protector Which control is short cycling? About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. Access tools, training, information and support to help make job easier. Get a step-by-step guide and troubleshooting tips. Students will learn best practices, preventative maintenance tips and ways to maximize the system to save energy; saving your Commercial CO₂ refrigeration systems guide for subcritical and transcritical CO₂ applications The sector has been in the environmental spotlight in recent years, especially as leakage studies have revealed the true effects of HFC emissions in centralized systems. Learn how to wire a Copeland single-phase compressor for efficient operation and cooling in your HVAC system. Each kit comes stocked with high quality components including capacitors, a filter drier and a CoreSenseTM About these guidelines The purpose of these guidelines is to provide guidance in the application of Copeland scroll compressors in users’ systems. With compressors built in both vertical and horizontal versions and capable of digital modulation, Emerson has expanded the capability of scroll technology to new heights. ' Compressor Replacement Guides and Quick Selects a drop-in replacement guide. We would like to show you a description here but the site won’t allow us. 5 MFD) with 5 MFD fan capacitor) The homeowner who makes the significant decision to replace their compressor should feel secure that their system components are equally reliable. The series has a wide application envelope that can operate from -40°C to +7°C evaporating temperature. It provides replacement compressor models for Copeland single phase and three phase compressor models in tonnages ranging from 1. Due to Copeland scroll’s inherent ability to handle liquid refrigerant in flooded conditions a crankcase heater is not required when the system charge does not exceed the charge limits shown in Table 1. Mounting and tubing connections are likely to difer from the original compressor. 6 – Section 1. 5 to 5 tons. Other available information includes : A/C Compressor Product Guide (2008ECT-113) ZPK5 Product Brochure (2004ECT-182 R5) Copeland scroll compressors set industry standards for high reliability and outstanding performance for water heating, making them the preferred choice for hotels, restaurants, and hospitals. Fewer job site problems and fewer 1. xlsx Copeland™ Discus and Semi-Hermetic Compressors are perfect for systems requiring full temperature ranges, including evaporating conditions to -40˚F. Typical model numbers are CR18KQ-TF5 and CR31K7-PFV. INTRODUCTION This bulletin provides instructions on how to apply a Copeland ScrollTM variable speed compressor in a safe and reliable manner. ZP16 to ZP44K3E and ZP14 to ZP61K5E R-410A 1. The scope of this bulletin will cover the application parameters unique to the ZB*K5E and ZF*K5E refrigeration scrolls with CoreSenseTM technology. The following overview shows an example of the structure of the nomenclature for a fixed-speed scroll compressor. The Copeland warranty does not extend to external electrical components furnished by others, and the failure of such components resulting in compressor failure, will void the compressor warranty. It is characterized by a design operating pressure of 1740 psig (120 bar). The new compressor can be selected based on the same criteria to ensure compatibility with the existing system, preventing unnecessary downtime or installation issues. User guide This web-based tool gives you access to thousands of spare parts and drawings for various semi-hermetic compressors popular in Asia. Unparalleled performance and flexibility Copeland Scroll compressors deliver performance advantages and a product offering that is unmatched in the industry. Since the reciprocating compressor is a positive displacement pump, it is suitable for small displacement volumes, and is quite These Replacement Guidelines contain general and technical information for the replacement of the phased-out compressors ZP23K3E to ZP54K3E, ZP61KCE and ZR61KCE with compressors ZP24K5E to ZP54K5E, ZP61K5E and ZR61KSE – see comprehensive list of compressors in Table 1. All our compressors can be used not only as replacements on Carrier units, but for other manufacturer’s as well Copeland Scroll compressors range from 1. Mar 24, 2025 · The Copeland compressor warranty is a protection plan offered by Emerson to ensure that your air compressor operates as expected during a specified period. This includes Copeland compressors sold as a component of another piece of equipment (for example, an outdoor condensing unit manufactured by another company). . Copeland Scroll ZRK5 compressors are offered in an -800 bill-of-material option, such as ZR25K5-PFV-800, that includes the compressor with a 42 inch molded plug wiring harness, mounting parts and installation instructions. In addition, it diminishes the need for frequent leak inspections since all filter drier and mois-ture indicator braze joints have been factory tested. Other available information includes: A/C Compressor Product Guide (2008ECT-113) ZRK5 Product Brochure (2009ECT-98) Use Copeland's industry knowledge in your own classroom with the latest training aids, curriculum content, and learning material for your students. ARJ84C1-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAA* 0058-35 0036-08 0166-38 0001-80 0605-01 C100-06 C001-00 ARJ84C2(E)-IAV* 0061-27 0036-03 0172-02 0102-04 0604-11 0604-11 C001-00 ART51C1(E)-IAA* 0053-35 0038-04 0171-04 C411-80 0603-02 C100-19 C001-00 ART51C1(E)-IAG* 0053-36 0038-05 0171-00 C411-58 0603-06 N/A C001-00 ART51C1(E)-IAV* 0061-13 0008-65 0171-02 Copeland brand compressors and condensing units match Tecumseh with the similar footprints, applications and capacities. ottn kbjkkj kwgi qwij darwn igesgv paoxdtv kann lqrdhp luy